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2" Threaded vs. 2" Slip-On Flanges: Which One Should You Choose for Your Piping System?

Categories:Technical Articles Time of issue:2026-01-20 Hits:11
(Summary description)in the design and maintenance of a 2-inch piping system, one of the most common debates is whether to use a 2" threaded pipe flange or a 2" slip-on flange. while both are widely used in asme b16.5 class 150 applications, the choice between a threaded (npt) connection and a welded connection can significantly impact your installation time, budget, and system safety.
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In the design and maintenance of a 2-inch piping system, one of the most common debates is whether to use a 2" Threaded Pipe Flange or a 2" Slip-On Flange. While both are widely used in ASME B16.5 Class 150 applications, the choice between a threaded (NPT) connection and a welded connection can significantly impact your installation time, budget, and system safety.

What is a 2" Threaded Pipe Flange?

A 2 inch NPT flange features internal tapered threads that match the external threads of a pipe. It creates a mechanical seal without the need for welding.

  • Key Advantage: Rapid installation in "Hot Work" restricted areas where welding is prohibited.

  • Best For: Low-pressure, non-cyclic services, and systems that require frequent disassembly.

What is a 2" Slip-On Flange?

A Slip-On (SO) flange is designed to slide over the end of the pipe and is secured with two fillet welds (one inside and one outside).

  • Key Advantage: Slightly better resistance to internal pressure and vibration compared to threaded joints.

  • Best For: Systems where a permanent, leak-proof welded seal is preferred and welding equipment is readily available.

Direct Comparison: 2" Threaded vs. Slip-On

Feature 2" Threaded Pipe Flange (NPT) 2" Slip-On Flange (Welded)
Welding Required No Yes (Double Fillet Weld)
Installation Speed Fast (Manual or Tool Tightening) Slower (Requires Weld & Cool Time)
Ease of Removal Very Easy Difficult (Must be cut)
Initial Cost Moderate Lower (But adds labor cost)
Seal Integrity Dependent on Thread Sealant Permanent Weld Seal

Why Choose the 2" NPT Standard Flange for Your Project?

For many contractors, the 2" A105 carbon steel threaded flange is the preferred choice for several practical reasons:

  1. Safety in Volatile Environments: In refineries or chemical plants, "no-spark" zones make the threaded connection the only viable option.

  2. Ease of Repair: If a section of pipe is damaged, a 2" threaded flange can be unscrewed and replaced in minutes, reducing costly downtime.

  3. No Post-Weld Heat Treatment: For thicker materials, welding might require heat treatment; threaded flanges bypass this technical complication entirely.

Conclusion

While Slip-On flanges have their place in heavy-duty applications, the 2" Threaded Pipe Flange offers unparalleled flexibility and ease of use for Class 150 systems. By selecting a high-quality A105 forged steel product, you ensure a robust and compliant connection for your industrial needs.

Looking for specifications for other sizes? Check out our [1 1/2" Threaded Flange Guide]

 

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